Inserters

The FD 6104 inserter offers the latest technology in entry-level tabletop inserters, making it possible for any size company to enjoy the benefits of automated folding and inserting. The affordability of this inserter eliminates the need to send out tens of thousands of mail pieces in order to justify the cost of automation.  

The 5” full-color touchscreen control panel features wizard-based software which guides operators through setup and operation. It provides quick access to saved jobs, right on the home screen, while bold icons indicate the status of each feeder. Users can program up to 15 jobs for instant, one-touch operation.

With two fully-automatic sheet feeders and one automatic insert/BRE feeder, it offers a range of folding and inserting capabilities. It processes documents up to 14” in length, producing up to 1,350 envelopes per hour. Electromagnetic double document detection ensures each envelope contains the correct number of documents. The energy-saving mode automatically puts the inserter into standby after one hour of being idle.

An optional Fold-only C-Fold Kit is available for those who need to produce C-folded documents without inserting into an envelope, ideal for brochures and marketing pieces. The kit is easily installed without tools, simply by swapping out the moistener kit.

Don’t waste any more valuable time and money manually folding and inserting.  Automate your mailings with the FD 6104 and maximize your company’s efficiency.

The 6210 Series Inserters combine advanced folding & inserting technology with user-friendly features and flexibility. Five models are available with a variety of input configurations to meet the needs of any size office or small mailroom.

Standard features include a 7” full-color touchscreen control panel with graphical interface, high-capacity vertical stacker which holds up to 500 finished envelopes, automatic paper and envelope presence sensors with indicators on the control panel, and a top-loading envelope hopper. The 6210 Series also includes an eco-friendly sleep mode which saves energy by automatically putting the inserter into standby mode after 1 hour of being idle.

The 6210 Series is available in five configurations to meet your processing needs: FD 6210-Basic 1 with one automatic sheet feeder, FD 6210-Basic 2 model with two automatic sheet feeders, FD 6210-Advanced 1 with one sheet feeder and one insert/BRE feeder, FD 6210-Advanced 2 with two sheet feeders and one insert/BRE feeder and FD 6210-Special 2 (shown above) with two sheets feeders and a special insert/BRE feeder.

AutoSetTM allows for one-touch setup of new jobs by automatically measuring paper lengths, envelope sizes and fold lengths.  Recurring and frequent jobs run in AutoSetTM can also be stored as one of 50 programmable jobs. The powerful folding system enables the 6210 Series to accurately fold up to five sheets at once. Optional CIS scanning technology covers the full width of the document feeders and accurately reads OMR, 1D and 2D barcodes printed in any location on a document.

Options include a production feeder for BREs or shirt inserts up to 6" in length, productivity package for increased output up to 20,000 pieces per month at up to 2,500 per hour, CIS Scanner, advanced OMR and BCR, short feed trays and a front or rear side exit tray.

The 6210 Series offers the power and reliability of larger machines with the ease of operation required for the office environment.

The 6306 Series Inserters combine user-friendly features with high productivity. Five models are available to meet the needs of any size office or mailroom. A variety of input configurations includes a high-capacity document feeder for up to 725 sheets, a high-capacity production feeder, standard and special feeders, and short feed trays.

Features include a 7” full-color touchscreen control panel with graphical interface, high-capacity vertical stacker which holds up to 500 finished envelopes, automatic paper and envelope presence sensors with indicators on the control panel, and a large top-loading envelope hopper with a capacity of up to 400 envelopes. The 6306 Series includes an energy-saving feature which automatically puts the inserter into standby mode after 1 hour of being idle.

Various levels of 1D and 2D Barcode Recognition (BCR) and Optical Mark Recognition (OMR) are available and feature CIS scanning technology, which can scan codes printed in any location on a document. Optical Character Recognition (OCR) is also available, which uses page numbering in 1/1 or N-of-M format to ensure each set is complete before being inserted into an envelope.

The 6306 Series is powerful enough to fold up to 8 pages in tri-fold and up to 10 pages in half-fold modes. Its versatility allows for processing forms of various lengths and thickness all at the same time, up to 3,800 per hour and up to 40,000 pieces per month.

Options include a Production Feeder which holds up to1,200 sheets or 325 BREs, Advanced OMR and BCR, Formax MailDocTM Software, and a side exit tray for up to 400 filled envelopes.

The versatile 6406 Series is available with 2 to 6 stations for flexibility, and includes a variety of input configurations: a high-capacity document feeder for up to 725 sheets, 1 or 2 high-capacity production feeders, standard and special feeders, and short feed trays.

User-friendly features include the 7” color touchscreen control panel with graphics-based display and automatic paper and envelope presence sensors, a vertical output stacker which holds up to 500 filled envelopes, and a top-loading envelope hopper with a capacity of up to 325 envelopes which can be refilled on-the-fly. AutoSet allows operators to load envelopes and documents, then adjusts all settings automatically with the ability to store up to 50 programmed jobs for instant recall.

Its powerful folding capacity folds up to 10 sheets (half fold) or up to 8 sheets (tri-fold) at one time, plus Cascade Mode allows users to link feeders for continuous operation: when one feeder empties, another takes over.

Double document detectors located at each feeder and the insertion area ensure no double documents are fed into the system. The 6406 Series utilizes electromechanical detectors which can operate with any print density, paper color, thickness or paper dust. Documents requiring inspection can be delivered automatically to the divert station. The 6406 Series also offers energy savings with its auto standby mode, which goes into effect after 1 hour of idle time.

An optional CIS Scanner reads OMR, 1D and 2D Barcodes and OCR printed anywhere on the page, which provides the ability to automatically insert multiple-page documents, eliminating the tedious task of manually collating and inserting. Additional options include high-capacity production feeders, short feed trays for small inserts or BREs, side exit trays, custom cabinets and 402 Series Joggers.

The modular 6608 Series is available with 2 to 7 stations for flexibility, and includes a variety of input configurations: a high-capacity document feeder for up to 725 sheets, 1 or 2 high-capacity production feeders, standard and special feeders, and short feed trays.

User-friendly features include the 10” color touchscreen control panel with graphics-based display and automatic paper and envelope presence sensors, a vertical output stacker which holds up to 500 filled envelopes, and a top-loading envelope hopper with a capacity of up to 500 envelopes which can be refilled on-the-fly. AutoSet allows operators to load envelopes and documents, then adjusts all settings automatically with the ability to store up to 50 programmed jobs for instant recall.

Its powerful folding capacity folds up to 10 sheets (half fold) or up to 8 sheets (tri-fold) at one time, plus Cascade Mode allows users to link feeders for continuous operation: when one feeder empties, another takes over.

Double document detectors located at each feeder and the insertion area ensure no double documents are fed into the system. The 6608 Series utilizes electromechanical detectors which can operate with any print density, paper color, thickness or paper dust. Documents requiring inspection can be delivered automatically to the divert station. The 6608 Series also offers energy savings with its auto standby mode, which goes into effect after 1 hour of idle time.

An optional CIS Scanner reads OMR, 1D and 2D Barcodes and OCR printed anywhere on the page, which provides the ability to automatically insert multiple-page documents, eliminating the tedious task of manually collating and inserting. Additional options include high-capacity production feeders, short feed trays for small inserts or BREs, side exit trays, custom cabinets and 402 Series Joggers.

The Formax 7104 Series Inserters take flexibility and productivity to new heights. With 3 configurations, and an optional Productivity Package, this system can meet the challenge. The modular design offers up to 8 modules with up to 17 feed stations, with high-capacity feeders, and a standard capacity of up to 1,500 sheets. Each system is available with these standard feeder combinations: one 1,000-sheet feeder, one 500-sheet and one 1,000-sheet feeder, or three 500-sheet feeders. The top-loading envelope hopper holds up to 800 #10 envelopes.

A 22” color touchscreen interface guides operators through job programming and functions, and with unlimited programmable jobs, it’s even easier to run recurring or frequently processed applications. The 7104 Series has optional Intelligent Feeders with the ability to read 1 and 2-track OMR, 1D Barcodes and 2D Data Matrix, with codes located anywhere on the document, front or back. Mechanical Double Document Detectors ensure the correct documents get into each envelope, allowing for the automatic insertion of multiple-page documents, which eliminates the tedious task of manually collating and inserting.

The 7104 Series processes up to 4,500 envelopes per hour (up to 5,500/hour with the optional Productivity Package), producing up to 180,000 finished pieces per month. The robust folding system folds up to 8 sheets at a time. Feeders can also be linked with a Cascade Mode to maximize output by connecting feeders filled with the same document. When one feeder empties, the next automatically starts feeding. Optional Insert Feeders are top loading making it easy to reload on-the-fly, and provide the ability to insert a variety of media, including glossy booklets.

Standard features include a high-speed/capacity Accumulator and Divert Deck, ergonomically-designed Custom Cabinets on casters for convenient moveable storage, and a High-Capacity 4-foot Output Conveyor which can be used straight-on or at a 90 degree angle to the system.

Formax 7202 Series Inserters combine user-friendly innovation with flexibility and productivity. A key feature is the 22” color touchscreen interface, which guides users through job set-up, and includes context-sensitive help on every screen. Unlimited programmable jobs lead to even greater productivity.

The 7202 Series has the power to process up to 5,000 envelopes per hour, including  flats up to 10” x 13”, folds up to 8 sheets at once, and produces up to 200,000 finished pieces per month. The modular design can be configured with up to 11 feed stations, with high-capacity feeders, and a standard capacity of up to 2,000 sheets. Versatile Feeders have been redesigned for easier loading on-the-fly, and offer the ability to insert a variety of media.

A variety of code reading options are available, including single and double CIS scanners to read both sides of an insert, allowing for face-up or face-down feeding. Single and Multi-Code Reading Licenses are also available to read 1-Track and 2-Track OMR, 1D Barcode, and 2D Data Matrix.

The top-loading envelope hopper holds up to 800 #10 envelopes or 500 flats, in landscape orientation. Inserting into landscape flats offers higher processing speeds, fewer jams, and lower envelope costs. The 7202 Series inserts sets of up to 50 sheets into flats, and booklets up to 6mm thick. Standard features include a high-capacity 4-foot outfeed conveyor, which can be used in-line or at a 90° angle, an accumulator/divert deck which holds up to 300 sheets, and custom cabinets for sturdy, movable storage.

Additional options include High-Capacity Versatile Feeders (with or without intelligence), an envelope sorter/diverter and two styles of catch tray.

With a range of standard features, high capacity and intelligent design, the 7202 Series Inserters are set to take productivity to new levels.

Formax 7500 Series Inserters offer the flexibility and power to process a wide variety of inserting jobs. The modular design includes up to 11 feed stations, high-capacity feeders, and a widescreen touchscreen interface. A robust folding system folds up to 8 sheets at a time, with the power to process up to 6,000 envelopes per hour, and up to 300,000 finished pieces per month.

The top-loading envelope hopper holds up to 800 #10 envelopes or 500 flats, in landscape orientation. Inserting into landscape flats offers higher processing speeds, fewer jams, and lower envelope costs. The 7500 Series inserts sets of up to 72 pages, up to 10mm thick. Standard features include a high-capacity 4-foot outfeed conveyor, which can be used in-line or at a 90° angle, an accumulator/divert deck which holds up to 300 sheets, and custom cabinets for sturdy, movable storage.

The 7500 Series color touchscreen interface is the new standard for all PC-driven inserters. With graphics based on a photo-image of the inserter, it also provides the ability to edit documents while creating jobs. This new interface, combined with unlimited programmable jobs, makes creating and running inserting jobs easier than ever before.

All configurations include a Tower Feeder, which uses twin scanners to read codes either face-up or face-down. The 7500 Series has the ability to read 1 and 2-track OMR, 1D barcodes, and 2D Data Matrix, with codes located anywhere on the page. In addition, infrared and electromechanical double document detectors ensure the correct documents get into each envelope. Optional high-capacity feeders are available with or without intelligence, and can insert various media, including glossy booklets, DVDs and small inserts up to 6mm thick.
 
With a variety of standard features, high capacity and intelligent design, the 7500 Series Inserters are ready to take on any challenge.