Saddle Stitching Systems

The iSaddle Pro Digital Booklet System is Duplo's sheet-fed saddle stitching system, combining the high-speed DSF-6000 Sheet Feeder with the saddle stitcher. Equipped with a technologically-advanced Air Management System, the DSF-6000 provides an unsurpassed level of high speed performance that ensures consistent feeding of a wide variety of paper types and weights, from 64 gsm to 300 gsm, at a speed of up to 600 sheets per minute. The main tray offers a loading capacity of 24” (610mm), which minimizes reloading by supporting longer run times. Three-side air separation and integrated static eliminator effectively handle the static common with digitally printed media. Optical and ultrasonic sensors accurately detect feed errors, should they occur.

Using an integrated scoring mechanism and plough fold technology, the iSaddle Pro Digital Booklet System accurately scores and plough folds subsets up to 10 sheets and can saddle stitch and trim up to 30-sheet booklets. For added versatility and productivity, the optional DKT-200 Two-Knife Trimmer can be added to produce full-bleed applications and process 2-up booklets. 

The iSaddle Duetto System is Duplo's combined sheet feeding and collating saddle stitching system. Designed to handle both traditional offset work as well as shorter-run digital jobs with equal ease and efficiency, the fully automated iSaddle offers state-of-the-art scoring and folding technology of the highest quality to produce thicker, flatter booklets up to 4,500 booklets an hour.

The ability of the iSaddle to accept documents set-by-set or sheet-by-sheet enables it to receive output from the DSC-10/60i Collator and the DSF-2200 Sheet Feeder. The DSF-2200 comes loaded with a number of high-end features including Duplo's own belt suction feed system, front and side air separation, an anti-static device and ultrasonic double feed detection for enhanced feed reliability. It feeds increased paper sizes up to 14" x 20" (or 9.05" x 24" via the optional Extension Tray Kit) and offers a variety of options including a trail edge air kit, pre-loading kit, and 1D & 2D barcode readers.

The DSC-10/60i's unique 8-belt air suction feed system along with an Air Management System make it the most reliable collator in the industry. Incorporating Duplo's patented dual fan technology, each bin comes equipped with two individual fans - one to produce a stable flow of air for separation and the other to generate consistent suction for feeding.

The iSaddle System is Duplo’s heavy-duty, high volume collator and saddle stitcher and the first in its class to deliver the increasingly popular, letter landscape booklet. Designed to handle both traditional offset work as well as shorter-run digital jobs with equal ease and efficiency, the fully automated iSaddle combines PC-based programming and intelligent feeding with scoring and folding technology of the highest quality to produce thicker, flatter booklets up to 4,500 booklets an hour. 

What’s more, its modular design enables users to add three-knife trimming capabilities with the optional DKT-200 Two-Knife Trimmer and gutter cutter, which can also process 2-up applications, boosting its production up to 9,000 booklets an hour! Whatever your book production requirements are, the iSaddle System delivers the automation and precision needed, on demand. 

The iSaddle Pro Duetto System combines the high-speed DSF-6000 Sheet Feeder and DSC-10/60i Collator for a powerful sheet feeding and saddle stitching system. Designed to handle both traditional offset work as well as shorter-run digital jobs with equal ease and efficiency, the fully automated iSaddle offers state-of-the-art scoring and folding technology of the highest quality to produce thicker, flatter booklets up to 4,500 booklets an hour.

The ability of the iSaddle to accept documents set-by-set or sheet-by-sheet enables it to receive output from the DSC-10/60i Collator and the DSF-6000 Sheet Feeder. Equipped with a technologically-advanced Air Management System, the DSF-6000 provides an unsurpassed level of high speed performance that ensures consistent feeding of a wide variety of paper types and weights, from 64 gsm to 300 gsm, at a speed of up to 600 sheets per minute. The main tray offers a loading capacity of 24” (610mm), which minimizes reloading by supporting longer run times. Three-side air separation and integrated static eliminator effectively handle the static common with digitally printed media. Optical and ultrasonic sensors accurately detect feed errors, should they occur.

The DSC-10/60i's unique 8-belt air suction feed system along with an Air Management System make it the most reliable collator in the industry. Incorporating Duplo's patented dual fan technology, each bin comes equipped with two individual fans - one to produce a stable flow of air for separation and the other to generate consistent suction for feeding.

The iSaddle Digital System is Duplo's sheet-fed saddle stitching system, combining the DSF-2200 Sheet Feeder with the saddle stitcher. The DSF-2200 comes loaded with a number of high-end features including Duplo's own belt suction feed system, front and side air separation, an anti-static device and ultrasonic double feed detection for enhanced reliability. It feeds increased paper sizes up to 14" x 20" (or 9.05" x 24" via the optional Extension Tray Kit for letter landscape applications) up to 200 sheets per minute and offers a variety of options including a trail edge air kit, pre-loading kit, and 1D & 2D barcode readers to ensure the integrity of each set.

Using an integrated scoring mechanism and plough fold technology, the iSaddle Digital System accurately scores and plough folds subsets up to 10 sheets and can saddle stitch and trim up to 30-sheet booklets. For added versatility and productivity, the optional DKT-200 Two-Knife Trimmer can be added to produce full-bleed applications and process 2-up booklets.